Brother KH260 knitting machine serviced in August 2024

Brother KH260 is a bulky (9 mm gauge) knitting machine with 114 needles. Read about this model, as well as the pros and cons, in my Knitting Machine Encyclopedia. All information below is about a specific machine service in my shop in August 2024.

I cleaned and inspected the machine. I removed, cleaned, and inspected all needles. The needles and the patterning (including the punch card reader) were inspected with various cards. All of these features were also tested on all needles and with various cards. Watch the video of these tests here. This machine was also tested with a matching ribber, Brother KR260. watch the video of those tests here. The machine behaved very well during all those tests by itself and without the ribber. It was easy to adjust the proper distance between the machine and the ribber, which implies no warping of the metal beds.

The rubber wheels on the sinker plate are in great condition. The wheels for tuck-knitting move freely.

The machine will come with all major accessories: sinker plate, cast-on combs (short and long ones, attached together by the metal clip), tension mast (not shown in the picture above – forgot to include it, sorry) and a detachable row counter.

I also replaced the retaining bar: I inserted a completely new retaining bar + sponge bar (typically, I attach a new sponge to the existing retaining bar).

The machine will come with most minor accessories, including a hard copy of the manual (which is in decent condition).

The only accessories that are included are the cast-on thread (you can use any strong, silky yarn/thread) and a punchcard holder pin (all the tests in the video were done without that pin and all worked great).

Table clamps, stitch-measure scales, punchcards, and claw weights are brand new, from the new stock.

All minor accessories fit inside the toolbox.

The carriage lock is not the original (the machine did not come with one). I attached the machine with the carriage lock from the ribber (because I left the setting plates in after testing the ribber). But I am including a white plastic replacement carriage lock in case the machine is sold in the future without the ribber.

Since the machine came without the punch cards, I had to purchase them. The punchcard set included is marked with the letter P (as it is supposed to be for the KH260 models) but it is not an original set. It is brand new but the paper/plastic is a bit thinner than the original set. However, I checked and the card corresponds to those in the manual.

The machine came with the wax and oil in decent condition. Thus, those will be included as well. The mast still contains a piece of wax I used when I tested the machine (some yarn was a bit more staticky than the other but only when tested with the ribber).

The machine originally came without the carriage. I have included a substitute carriage (which was fully serviced and tested) this is why the color is a bit different from the main bed.

When selecting needles, make sure that the needle buds are as close to the marked B position as possible otherwise the carriage might have trouble. It is true for all knitting machines but bulky machines are especially “sensitive” to misaligned needles probably because the needle buds are so much bigger.

A couple of other very individual things for this machine: if the numbers in the row counter do not get triggered reliably, two things can be done. 1. Gently shift the plastic cover on which the row counter sits towards you. Even a little bit of movement will shift the row counter enough to make it more reliable. I installed it properly but the top cover can shift during the shipping/transport a little bit, enough to increase the distance between the tripper on the carriage and the row counter lever. 2. Pass the carriage slowly next to the row counter. If the carriage is moved quickly, the row counter is still triggered but the number does not increase. I thought it was the problem with the row counter, but I tried several. The best thing that works is to slow down around the row counter. The slower motion triggers it better so the number changes.

Imperfections:

  • the end caps have minor cracks. Those are super minor – I’ve seen machines in much worse conditions.
  • the lid and the case have some staining from scotch tape. I will be washing them off with soap and water but not with strong solvents (as it might severely damage the coating). Sometimes some especially sticky residues remain.
  • The case and the lid have minor scratches. Below is an example of the biggest one. Other minor scratches are not shown.

Brother KH860 knitting machine cleaned, serviced and tested in my shop in August 2024

Brother KH860 is a standard-gauge knitting machine with punchcard reading capabilities to select needles according to the pattern of the punchcard. Brother KH860 is a wonderful machine. Read more about its pros and cons in my Knitting Machine Encyclopedia. This blog entry is dedicated to a particular Brother KH860 knitting machine, cleaned, serviced, and tested in my shop in August 2024.

The machine was cleaned, all needles were removed and inspected for bends, faulty latches, and sticky latches…. The needles were cleaned, and polished where needed. The faulty ones were replaced with the new stock.

The sponge in the retaining bar was replaced. The machine was cleaned on the inside (without any major disassembling: I removed the end caps and the top plastic panel). The carriage was deep cleaned. All buttons and levers on the carriage move freely. The sinker plate was also cleaned and inspected. The tuck wheels move well. The brushes are in good shape.

Additionally, I tested the patterning (AKA needle selection) as well as the needle-in-action while knitting on the full bed. The video of these tests is here. The full bed tests included stockinet, tuck- and slip-stitches. I did not test weaving and lace.

I typically like making something when I test these machines just to be able to show something from these tests. And if it is a wearable item, I donate it to charity. So, I converted the knitted fabric into a beret and a Christmas gift bag.

The lace carriage was not tested but all buttons and levers move freely. It is a very simple carriage and extensive testing is typically not needed.

Typically, I use card #1 for patterned tests. It is the card where every other needle (EON) is selected and the position of these EON needles alternates every row. In this case, any mispatterning will be immediately visible. Check out the video: all stitches formed beautifully. Also, for fair isle tests, I use very contrasting yarns where ANY mispatterning will be immediately noticeable.

The machine handles two kinds of yarn types very nicely (one an acrylic blend and 100% acrylic) and no static formed.

Some sources claim that Brother KH860 typically does not come with built-in garter carriage rails. Well, this is already the third KH860 that I came across that had them. Built-in garter carriage rails are great for future accessorization with a Garter carriage.

The machine had all major accessories (I only had to get cast-on combs from my stash – they are shown below in a disassembled state): lace carriage, extension rails, sinker plate, tension mast and of course the main carriage. They all fit into the lid of the case.

The machine came to me with very few minor accessories but I was able to find and collect the replacements.

The claw weights, transfer tools (with 2×1, 3×1, and 2×3 pegs), table clamps, set of motif cams, and the needle indicator strip are all new from the old and new stocks (yeah, new stock is probably a knock-off but serves the purpose).

The missing accessories are wax (it was so old it crumbled), a punchcard holder (a rod that is inserted into the small hole behind the punchcard reader) a tapestry needle (any needle will work – I like plastic needles), oil (get a gun oil on Amazon), and a cast-on thread (I use a strong silky thread or a thin acrylic yarn as my cast-on three).

The absence of these accessories did not affect the functioning of the machine. For example, all the tests shown in my video were performed without them: I did not need to insert a punchcard holder rod into the slot and the punchcards advanced without problems.

The punchcard set that came with this machine is not the original set. The original cards should have been marked with the letter J. Those included with this machine will be marked with the letter S. These cards correspond to those in the manual for the KH868 knitting machine (available for free here).

The hard copy of the manual for the KH860 model will also not be included with this machine but it is available online for free here.

Now about imperfections:

  1. Crack on the plastic near the knob for the punchcard reader. Although cosmetically not pleasing, it did not affect the functioning of the machine and/or the punchcard reader.

2. Because of the garter carriage rails and the carriage stoppers on each end of the needlebed, the carriage gets a bit stuck when pulled too far to the right or to the left (see the last couple of minutes of the video). It is just something that you’ll need to get used to.

3. The lid and the case have some minor stains, scratches, and scruffs. Below are the pictures of some of them. Despite these minor cosmetic imperfections, the overall states of the case and the lid are pretty good. One of the best ones I’ve seen.

Happy Knitting!

Brother punch-card knitting machines: quick reference

All Brother punch-card knitting machines have 200 needles. Except for the Brother KH260 model, all other punch-card Brother knitting machines are standard gauge (4.5 mm distance between needles).

Below is a summary of which punchcards were released for specific machines. Keep in mind that all these cards are interchangeable.

Miscellaneous
Card Set, letter
Standard-gauge machines
Brother KH830-836D
Brother KH840G
Brother KH860,881J
Brother KH890,891M
Brother KH864/868S
KnitKingKK93/KH893R
Bulky-gauge machines
Brother KH260P
Miscalleneous
Garter CarriageB-KG
Ribbers

Needle positions for Brother and KnitKing knitting machines.

Machines/Ribbers Model numbers
Needle Positions

12-stitch punchcard machines
KH800, KH801ABCDIDIIE

24-stitch punchcard machines
Bulky: KH260
Standard: KH810, KH811, KH820, KH821, KH830, KH831, KH836, KH840, KH850, KH851, KH860, KH864, KH871, KH881, KH890, KH891, KH893, KH894


A


B


D


E

Ribbers matching the Brother and KnitKing punchcard knitting machines
KR810, KR830, KR840, KR850, KR890, KR900, RK900ABDE
A – non-working position
B – standard working position
D, DI, DII – patterning positions
E – holding position

More summary information on punchcard knitting machines is coming up.

Brother KH881 serviced and tested in July 2024

Brother KH881 is a standard-gauge knitting machine with 200 needles and a built-in knit leader. Read more about the pros and cons of the Brother KH881 knitting machine model in a separate blog post. This post is specifically about Brother KH881 serviced and fully tested in my shop in July 2024.

Brother KH881 came to me without a lot of accessories and even without a carriage. I found a replacement carriage and all minor missing accessories.

Most of the other major accessories were present with the machine and almost all accessories will be included.

The still missing minor accessories are:

  • oil: it was old and I had to toss it away (use a Gun oil available on Amazon instead)
  • cast-on thread (you can use any silky and strong yarn)
  • the wax is technically not included but there was a piece still attached to the tension mast and it worked well while I knitted. I will include the plastic case for the wax.
  • A punchcard holder pin is also not included. All the tests shown in my video for this machine were performed without this rod.

These minor accessories are stored in a special toolbox.

The toolbox sits on the needle bed when the machine is stored away.

All major accessories are included as well: lace carriage, tension mast, knit leader sheet guides, row counter, cast-on combs, and extension rails. The major accessories fit nicely into the lid. The lace carriage was not tested but it is much simpler than the main carriage, so no problems are anticipated and I checked that all buttons move freely.

For the knit leader, the only missing accessory is a felt pen (it didn’t write – too old, so I also tossed it away). I read in the online forums that washable Crayola markers work as well as whiteboard markers. To remove, machine knitters advise to use a gum eraser. Depending on the pen, rubbing alcohol on a cotton swab works well too.

The binding wire was originally missing but I included a binding wire from a set from the KL116 knit leader.

The wire I included is a bit longer than the wire that came with KH881. So I bent it to fit into the sheet case. It is very easy to unbend it. The purpose of this wire is to temporarily “seam” the knitted panels together.

So, the punchcard set is brand new – never used. It contains 20 cards, 6 of which are for lace knitting. The machine will come with the original hard copy of the knit leader manual and the hard copy of the instruction manual as well.

THE WORK DONE ON THIS MACHINE:

The machine was deeply cleaned, all needles were inspected, and faulty needles were replaced. The sponge it replaced in the retaining bar. This machine was given a lot of TLC, in particular to the punch card reader and the needle replacement mechanism to ensure they function well. I then ran tests on a full bed to again ensure needle selection on the full bed and that all needles form stitches as they are supposed to.

The knit leader was not tested but I checked and all the buttons and levers move freely and advance when triggered.

Now about the tests:

I tried 4 different yarns on this machine: one blend, and three acrylic yarns. The thicknesses varied too. The machine formed stitches wonderfully with all these yarns. I knitted on a full bed using tuck-stitch, slip-stitch, and fair isle. I used card #1 and other cards (with a 24-stitch repeat pattern) too. I like using card#1 (which has a 2-stitch repeat pattern and thus, every other needle is selected) because it immediately shows incorrectly selected needles. Additionally, any errors will be shown on the fabric (especially in Fair Isle).

Watch the full video of these tests.

There was only one hick-up during these tests. When I was knitting tuck-stitch with the 2-stitch repeat pattern (using card #1), I did not notice right away that in one place, one needle is selected incorrectly. There was a 3-needle cluster (around left-hand side needle #20) that I did not catch.

Three-needle cluster due to the faulty (and not correctly selected) needle during the tuck-stitch knitting on the full bed.

… And the knitted fabric did not show this flaw (tuck stitch hides the errors well – see the picture below).

Even though the needle was NOT selected correctly around needle #20, the error did not translate in the pattern: all stitches look the same.

So, when I started knitting fair-isle with the same punchcard and 2-stitch repeat pattern, the same needle was not being selected correctly.

… But this time, I was able to clearly see the incorrectly formed stitches (due to the color contrast of the two yarns).

The reason for mispatterning was a bent needle: the end of the needle that gets pushed by the selection plates was out of place due to this bent. After the faulty needle was replaced, I encountered no more problems with the needle selection.

The top pattern was knitted after the faulty needle was replaced: notice long floats around needle #20 are no longer present.

Below is the image showing how the incorrectly-selected needle manifested itself in the pattern.

Below are the things I made from the panels I knitted while testing this machine with various yarns.

Now about imperfections: they are mostly related to the case (minor stains, scratches, and slight bends). See the pictures below.

Additionally, there were some very minor rust spots on the case, which I covered with a special coating to inhibit the corrosion and to cover it up as well (not shown) These rusty imperfections are not visible.

I hope you will consider this machine for your knitting needs.

Happy Knitting!

Needle positions of various flat-bed knitting machines and ribbers

Brother Knitting machines

A – non-working position

B – standard working position

C, DI, DII – patterning positions

E – holding position

Machine Model number
Needle Positions
Basic (manual) knitting machines
KM100, KH355, KH360, KH370, KH380, KH390, KH395ABCD
KH210, KH220, KH311ABCDE
KX350, KX395ABDE
KX355unknown
4-Pushbutton machines
KH35, KH212, KH218no indicators
KH511ABCDE
KH521, KH531, (Profile) KH551ABCDIDIIE
8-Pushbutton machines
KH110, KH120, KH552, Profile 585, KH587, KH588, KH705,
(Genie) KH710, KH601
ABCDIDIIE
KH561, KH571, KH581, (Profile) KH583, (Profile) KH585ABCDE
KH811 (also 24-stitch punchcard)ABDE
12-stitch punchcard machines
KH800, KH801ABCDIDIIE
24-stitch punchcard machines
Bulky: KH260
Standard: KH810, KH811, KH820, KH821, KH830, KH831, KH836, KH840, KH850, KH851, KH860, KH864, KH871, KH881, KH890, KH891, KH893, KH894
ABDE
Electronic machines
KH900, KH910, KH920, KH930, KH940, KH950, KH965, KH970ABDE
Ribbers
KR551ABC
KR110, KR120, KR586, KR710, KR810, KR830, KR840, KR850, KR890, KR900, RK900ABDE
KR582unknown

KnitKing Knitting machines

A – non-working position

B – standard working position

C, DI, DII – patterning positions

E – holding position

Machine Model numberNeedle Positions
24-stitch punchcard machines
Bulky:
Standard: KH881, KK91
ABDE
Electronic
Compuknit IV,ABDE

Silver Reed Knitting machines

Machine Model number
Needle Positions
SK120,ABDE

Two-color Fair Isle patterning on Brother KH800 and KH801 knitting machines.

These unique knitting machines, Brother KH800 and KH801, make it super easy to make punch cards and knit various patterns.

However, as I started to explore the steps on how to knit these various patterns, I discovered that the manual does not really present all the steps clearly, especially for the two-color fair isle knitting. So, a combination of researching manuals of similarly (with a ratchet) working push-button machines and my own trial & error, will be presented to you below as an attempt to ease up your learning of how to operate these wonderful machines. I also made a video of how I knitted a fair isle on my own Brother KH800 machine.

Before you even start, take a look at your main carriage. Find the N/T/MC knob in the top-right corner (we’ll need the MC settings). Please find the button on the carriage (we’ll need to push both PART buttons in). The slide lever on the carriage is on the settings “3”.

The change lever on the right-hand side of the needle bed in the top corner should be moved to MC.

These are the components we need to pay attention to to change to knit fair isle on Brother KH800 and KH801 knitting machines.

Preparation: knit several rows of stockinet in the main color. The second yarn is threaded into the left-hand side wire of the tension mast.

Step 1. The carriage is on the left side. On the carriage, set the change knob to MC and establish the desired tension (a two-color fair isle is recommended to knit at higher tension numbers). MC change lever is also at the MC setting. Holding cam lever (HCL) is at the setting “3”. Insert a desired punchcard and pull the step indicator up (“unlock” position) so it advances every time we knit one row.

Step 2. Move the carriage to the right. All needles will shift to DI position. Push both PART buttons on the carriage. Double-check your tension. Guide/insert the second yarn into the slot on the left side of the sinker plate.

The manual for the KH800/KH801 knitting machines does a very poor job of showing how to insert/guide the second yarn into the slide slot of the sinker plate. I found an excellent demonstration in the manual for the KH710 knitting machine, which has very similar steps to the knitting fair isle. Also, watch my video on how I did it.

Step 3. Move the ratchet tool to move the needles according to the punch card. Notice they will split into the DI and DII positions. The needles that will knit with the second yarn remained in the DI position. The needles that will knit with the main yarn will move to the DII position. Move the carriage to the left while holding the second yarn gently (watch the video).

Step 4. Before moving the carriage back to the right, activate the needle selection for the second row: move the ratchet tool. As you move the carriage to the right, place the contrasting yarn onto the right-hand side guide of the sinker plate. Also, make sure that the row indicator moves after you pass the V-shaped trigger. If the row indicator does not move, pull it upwards.

Continue these steps.

The same approach can be used on fair isle patterning on pushbutton machines, like Brother KH585, KH588, KH581, KH552, KH601, etc. The carriages for the pushbutton machines and for the 12-stitch punchcard models KH800 and KH801 are the same (except for the slide lever – the 8-pushbutton machines have side levers for the same purpose). Thus, after the needle selection, all consequent actions are very similar for all these machines.

Happy Knitting!

Brother KH800 knitting machine, serviced and tested in March 2024

Brother KH800 knitting machine

$625 machine + $110 shipping (with insurance)

$735.00

Click here to purchase.

This blog is about a specific Brother KH800 knitting machine, which I cleaned, serviced, and tested in March 2024.

To learn about the Brother KH800 model, with all its pros and cons, read my Knitting Machine Encyclopedia.

All needles were removed, cleaned, serviced, and inspected. The sponge in the retaining bar was replaced. The case and the lid were wiped thoroughly but I did not subject the case and the lid to excessive rubbing to remove all staining. So some stains remain. The same applies to the plastic panel: I was able to remove most of the dirt and grime but some minor staining might still be visible.

I installed new weaving brushes (it is typically a pain in the butt to do it – so take good care of them). The old ones completely fell apart. They are not black as the original ones but white with strong bristles.

The machine will come with all major accessories (which fit inside the knitting machine case lid):

  • extension rails (to accommodate the lace carriage if you are using one or to accommodate the main carriage when you are knitting on the full bed)
  • tension mast
  • lace carriage
  • big and small cast on combs

Most critical minor accessories are included too:

  • metal 1×1 needle pusher
  • claw weights (greenish. like the machine)
  • latch and transfer tools as well as crochet needle
  • set of 3 spare needles
  • carriage lock
  • puncher
  • table clamps
  • set lever (also known as ratchet tool)
  • cleaning hand brush (good for cleaning carriage and removing some lint between the needles)
  • two carriage handles (one for the main carriage and one for the lace carriage)
  • row counter (I specifically looked for a greenish row counter to match the machine)

The minor accessories that are NOT included are marked below. These minor accessories do not affect the functioning of the machine. But read below about the punch and pattern cards.

The parafin is only needed for the yarns that are prone to static. The pen is actually for the knit leader and not for the machine. The greaze was old and I tossed it away. Any gun oil will work to service this machine. Any strong thin yarn can serve as a cast-on or waste-yarn thread.

All minor advisories are stored inside the built-in box with the lid.

The handles for both carriage are screw on and are also stored in this storage box. The carriage moves very smoothly on the needlebed.

The machine did not come with the original hard copy of the manual. It can still be found online for free. I can include a printed copy that came with this machine – just let me know but it might add to the weight (1-2 lbs) of the shipping package.

Even though the original pattern and punchcards are missing, it is very easy to make your own cards. I made a video on how to do it and described it in another blog. Follow the links for free pdf-files for the blank and pre-patterned cards. In my video, I printed out and used those cards.

Also, the cards are very easily to make (punch). Simply insert the cut-out of a new card into the punchcard reader and punch the wholes either using the punch provided or using a simple pencil. I describe it in my other blog and show it in my video as well.

The machine can be easily attached to a knit leader using the triangular tripper and the rod above it. Read on the manual of a specific knit leader on how to attach the machine to it.

I knitted several swatches (tuck, slip, stockinet and fair isle) on this machine to ensure the carriage functions properly. I also knitted on the full bed to ensure all needles form proper stitches and that the patterning mechanism works well on the whole needlebed. Watch the video of all tests. The picture below shows the tuck-stitch fabric knitted during these tests.

Check out my blog and a video (…coming soon) on the fair isle patterning on this machine. It was quite interesting.

The panel I knitted during all these tests was converted to this 3-in-1 berett/cowl/hood shown below.

Turned out pretty good!!

Now about imperfections:

The most obvious imperfection is the scratches on the main carriage. They seem to be just cosmetic and did not affect the functioning of the machine.

All other impefections are also cosmetic. Like some minor dents and scratches on the lid and the case (not shown).

How to make punchcards for Brother KH800 and KH801 knitting machines.

Brother KH800 and KH801 knitting machines have unique designs for needle selection: they accept 12-stitch punchcards that are positioned flat on the special panel on the machine (called “card presser”).

Brother KH800 pattern center with the 12-hole card pressure in the middle.

If your machine came with original punchcards, you are super lucky! If you did not get the punchcards, or you want to make more cards for your own custom patterns, it is very easy to do.

Below are step-by-step instructions. You can also watch a video I made with these steps.

You need to cut a piece of paper, 20.5 x 6.5 cm (8 x 2.5 inches). Regular printer paper will work. Or print this file which shows blank cards for KH800. Another option is to print a standard set of cards (from the file downloaded here) and then punch the holes using the steps I will describe below.

Insert the cut-out punch card into the pattern card cassette holder. The manual describes all the steps of inserting the card really well. The only difference from the manual is that you will have to push the paper through the setting pins.

If your machine comes with a special puncher, you are again lucky. You can now use it to punch your pattern through the holes. If your machine did not come with it, you can use a marker with a relatively thick end. Ideally, find a marker that no longer draws (dried up or broken) so it does not draw on the machine.

Continue punching holes according to your desired pattern.

The holes do not have to be fully complete: they just need to be open enough for the patterning rods to go through upon activation.

Watch in the second half of my video how I tested and ensured that the rods indeed went through.

Happy punching and Happy knitting!

Also, read or watch about the patterning mechanism of Brother KH800/801.

Retaining bar vs knitting machine model chart

The table below lists the lengths and widths of various knitting machines I measured myself. Use this table as a reference to ensure you purchase the correct retaining bar for your machine.


Model
Retaining bar
materialsponge?length, inch/cmwidth, inch/mm
Brother KH500metalyes41/1040.375/10-10.5
Brother KH551metalyes41/1040.375/10-10.5
Brother KH552metalyes41/1040.5/11-11.5
Brother KH581metalyes41/1040.5/11-11.5
Brother KH585metalyes41/1040.5/11-11.5
Brother KH588metalyes41/1040.5/11-11.5
Brother (Genie) 710metalyes41/1040.5/11-11.5
Brother KH800metalyes41/1040.5/11-11.5
Brother KR810 ribberplasticno
Brother KR830 ribberplasticno
Brother KR850
ribber
plasticno
Silver Reed SK120metalyes42/1095 mm/0.2 inch

About retaining bars in knitting machines and ribbers.

… this article is in constant progress as I learn about various knitting machines and their retaining bars.

Almost all knitting machines and ribbers have retaining bars. Some machines have retaining bars with a sponge attached to them. Some machines (the majority of plastic flatbed machines) have only a long and narrow sponge (without the metal holder). Ribbers come with either a “retaining bar+sponge” assemble or only with the plastic retaining bar (no sponge strip).

The main role of these retaining bars is to hold the needles in place and to prevent it from bouncing up and down when knitting.

Below are the situations when you want and need to remove (and inspect in many cases) the retaining bar:

  1. When you just purchased your machine (especially used and NOT recently serviced), the first thing you need to do is to remove your retaining bar and inspect it. I made a short video on how to do it because I have been asked about it so many times by my customers.
  2. When you need to replace faulty needles.
  3. When you need to clean your machine.
  4. When you notice your knitting machine mispatterning without any good reason.

Hopefully, you purchased your knitting machine new or recently serviced. In this case, the sponge should be 1-2 cm above the metal edge of the retaining bar.

But in most cases, this is not the case. Thus, it is possible that when you remove the retaining bar, you will see a disintegrated sponge. I’ve seen some spongy strips being just a gooey mess. The old sponge needs to be removed as soon as possible (since it often corrodes the needles) and replaced.

There are two ways to approach this replacement.

First approach: just replace the spongy strip

If you decide to replace the sponge, you will need to remove all this goo. I first use a flat-head screwdriver to scrape all the residue out of the retaining bar canal. Then, I use “Goo Gone” to remove the rest of the residue. I typically do it outside because it is a very messy process. I pour a thin layer of “Goo Gone” liquid into the retaining bar and wait for hours. Then I scrape the remains of the old sponge again with the screwdriver. Lastly, I wash the retaining bar with soap and water, wipe it really well and let it dry (or blow dry it). You can purchase just the sponge in my store.

I sometimes read in forums that some thrifty machine knitters get a simple weather stripping and use them as sponge strips. Well, those have different dentistry and sometimes do not have a silky ribbon on one side. Also, they are not suited to be exposed to oils and might decompose rapidly leaving a sticky (potentially unremovable) residue inside your machine.

I read that experienced machine knitters use different ways to attach the spongy strip to the retaining bar. (By the way, the width of the spongy strip is not as critical and it can be a little bit narrower than the channel of the retaining bar but not by much). I tried different glues and my current choice is hot glue. Some machine knitters use wood glue. I apply the glue to the metal part of the retaining bar and attach the strip to the metal by the sponge side (not the silky ribbon side). I then tape the ends if the sponge to the plastic ends. I like using medical tape. Only one layer of the tape is enough to secure the ends of the sponge. More layers will only get stuck when you insert the newly refurbished retaining bar back into the machine. To avoid stripping this tape, push it down on the ends of the retaining bar while inserting it into the machine.

Second approach: buy a new retaining bar

Or if you do not feel like dealing with all this mess, you can purchase a retaining bar with a sponge already in it. Before you order a new retaining bar, make sure you measure the dimensions of your old bar: its width and its length.

Most commonly used by machine knitters Brother, Studio/Silver Reed/Singer, and Toyota knitting machines have somewhat similar retaining bars but there are some differences depending on the model and the gauge of the machine.

For the retaining bars for these machines, there are three different lengths (41, 43, and 47 inches) and two different widths (0.375 and 0.5 inches). This is why it is important to measure your old retaining bar to ensure that you are getting the retaining bar suitable for your machine. Most JUKI, Toyota, Silger/Silver Reed/Studio, Artisan knitting machines use 0.375-inch wide retaining bars. The lengths are either 41 or 43 inches (depending on the model).

I’ve read stories on FaceBook groups, where the new machine knitters were puzzled by the fact that they JUST replaced the sponge bar and the needles do not move, advance, or retract the way they are supposed to. I especially see I happen to be the owner of 8-push button Brother knitting machines. There is somewhere out there some incorrect information on the retaining bar for these machines. 4-push-button machines use a 0.375-inch wide retaining bar and the 8-pushbutton machines use a 0.25-inch wide retaining bar. (I’ve refurbished over a dozen pushbutton machines and I know the difference first-hand).

Brother ribbers use plastic retaining bars without sponges. When (re) inserting the retaining bar into the Brother ribbers, the concave surface (the “channel”) should face you.

There are machines with unique retaining bars – I will update the blog soon when I learn more. I am also putting a table on machines (and models) and retaining bar compatibility. Stay tuned!

In the meantime, enjoy your adventure in retaining/sponge bar replacement!

PS. I measured several dozens of retaining bars with my calipers. Even though the “official” measurement is 0.375 and 0.5 inches, mine are measured as 0.40-0.41 and 0.44-0.46 inches respectively. This inaccuracy in inches makes me like the mm scale (aka metric) a bit better. So the narrower retaining bars are 10.0-10.5 mm while the wider are 11-12 mm wide. Who knew that just 1 mm would make such a difference but it does! I had an incorrect bar installed on my KH581 8-pushbutton machine and the needles would not go back from E to B (or A) position!!!